UPDATING THE 3-D CONCRETE PROFILER SYSTEM
A Case Study on the modernization and enhancement to a product first created with a legacy software.
ABOUT SOMERO
At Somero Enterprises INC., excellence is more than a goal—it’s a standard. Renowned for their pioneering technology and equipment, Somero is transforming the concrete industry by enabling faster and more precise floor installations.
Their innovative solutions not only ensure that every floor is installed with unparalleled flatness and quality but also enhance overall productivity. Through comprehensive support and training, Somero empowers their customers to achieve superior results with fewer resources, setting new benchmarks in the industry.
Their innovative solutions not only ensure that every floor is installed with unparalleled flatness and quality but also enhance overall productivity. Through comprehensive support and training, Somero empowers their customers to achieve superior results with fewer resources, setting new benchmarks in the industry.
CHALLENGE
Driven by a deep commitment to their customers’ success, Somero Enterprises INC. has earned lasting loyalty and trust. This dedication fuels their continuous innovation and improvement.
Faced with the challenge of an outdated laser screed tool, plagued by legacy software and performance issues, Somero embarked on a transformative journey. Their goal? To modernize and enhance their equipment, ensuring they continue to meet the evolving needs of their customers with cutting-edge solutions.
Faced with the challenge of an outdated laser screed tool, plagued by legacy software and performance issues, Somero embarked on a transformative journey. Their goal? To modernize and enhance their equipment, ensuring they continue to meet the evolving needs of their customers with cutting-edge solutions.
SOLUTION
To address the need for advanced functionality and performance, Somero Enterprises INC. partnered with Xeratec Software Development to design a cutting-edge software solution.
The Somero 3-D Profiler System leverages serial-based communication to interface with a Trimble Total Station and a Somero Laser Screed which creates an accurate 3-D representation of the job site and a digital representation of the screed’s location. This allows accurate feedback on data points such as speed, distance from grade, and ability to plot real-world locations.
Xeratec Software Development undertook a thorough refactoring of the software’s codebase, consolidating multiple applications into a single, streamlined solution. This significant code cleanup resulted in performance improvements of up to 1000% and established a solid foundation for future enhancements.
The team also overhauled the OpenGL component, which handles the 3-D visualizations. This upgrade enables the system to manage large-scale projects without the need to segment data into smaller jobs, achieving a remarkable 1200% increase in performance. Additionally, the improved OpenGL provides a more accurate and detailed visual representation of the machine.
The software’s user-friendliness was further enhanced through the modernization of serial communication components. These updates have not only stabilized the software but also set the stage for future innovations. With these advancements, the Somero 3-D Profiler System now delivers exceptional performance with ease of use, making it an indispensable tool.
The Somero 3-D Profiler System leverages serial-based communication to interface with a Trimble Total Station and a Somero Laser Screed which creates an accurate 3-D representation of the job site and a digital representation of the screed’s location. This allows accurate feedback on data points such as speed, distance from grade, and ability to plot real-world locations.
Xeratec Software Development undertook a thorough refactoring of the software’s codebase, consolidating multiple applications into a single, streamlined solution. This significant code cleanup resulted in performance improvements of up to 1000% and established a solid foundation for future enhancements.
The team also overhauled the OpenGL component, which handles the 3-D visualizations. This upgrade enables the system to manage large-scale projects without the need to segment data into smaller jobs, achieving a remarkable 1200% increase in performance. Additionally, the improved OpenGL provides a more accurate and detailed visual representation of the machine.
The software’s user-friendliness was further enhanced through the modernization of serial communication components. These updates have not only stabilized the software but also set the stage for future innovations. With these advancements, the Somero 3-D Profiler System now delivers exceptional performance with ease of use, making it an indispensable tool.
TECHNOLOGY STACKS
The Somero 3-D Profiler system has been used on construction projects for some of the world’s largest organizations including Costco, Walmart, Home Depot, FedEx, Lowe’s, Tesla and more.
Somero Enterprise INC. has many glowing recommendations. This one in particular highlights the 3-D Profiler System and how easy it is to use.
“Projects typically come with enough headaches- anything that can make my life easier is more than welcomed. This system is a dream come true. I can put it in the hands of any one of my operators and trust that the job will turn out exactly as planned. We’d never work any other way now that we have it!”
-James Coy, President of James K. Coy Consturction, Inc.
“Projects typically come with enough headaches- anything that can make my life easier is more than welcomed. This system is a dream come true. I can put it in the hands of any one of my operators and trust that the job will turn out exactly as planned. We’d never work any other way now that we have it!”
-James Coy, President of James K. Coy Consturction, Inc.
RESULT
Somero Enterprises INC. has successfully transformed its technology landscape, delivering significant improvements with the updated 3-D Profiler System. The transition from outdated legacy software to a state-of-the-art solution has resolved previous performance issues and greatly enhanced operational efficiency. The new system processes data much faster, reduces errors, and boosts overall productivity on job sites. Customer feedback has been overwhelmingly positive, with many reporting reduced project completion times and a noticeable decrease in rework and material waste. The technology’s scalability ensures it can adapt to future advancements, reinforcing Somero’s position as a leader in innovation and reliability within the concrete industry.
